Explore Our Foam Products

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Patent-Pending 3D Molding

DSC’s unique patent-pending 3D molding makes every designer’s product vision a reality. 3D molding allows us to create any intricate design you can imagine. From smooth arc shapes, showing multiple heights, to three-dimensional geometric shapes – all of which we’ve previously done for our customers using this technique.

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Multi-Density Component

DSC can customize material combinations to create a variety of sensations, support, and comfort levels based on your material selections. This technology creates structured support while maintaining comfort and recovery in the insole. For example, customers can use a strong, supportive bottom layer foam, paired with a soft, cushioning comfort foam as the top layer, creating all day, everyday comfort.

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Zonal Cushioning

Our zonal cushion technology allows you to create customized cushioning in specific zones on the foot, to meet the comfort and support needs of the foot. This tech addresses high stress points throughout the foot and relieves the stress using specialized recovery foams on those zones.

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Massaging Features

DSC’s advanced molding technologies allow for unlimited molded massage features on your insole. The raised bumps on the top of the insole can be molded in multiple sizes and shapes to stimulate blood flow and relieve stress throughout the foot.

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Digital Die Cut

Our die-cut technique is a digitalized production process that can cut and trim footbeds with precision. Using this process to cut double-deck footbeds not only increases our overall production capacity but also ensures that we’re producing higher-quality footbeds.

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Flex Grooves

DSC’s advanced molding technology can implement the precise details needed for deep flex grooves on the bottom of the insole. This technique maximizes foot flex and comfort for both everyday and performance wear. This technology is well-suited for shoe designs in which maximum flexibility and a barefoot sensation are the goals.

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Engineered Perforations

Our engineered perforation technology uses advanced machinery to create a wide variety of customizable perforation options. DSC has designed specialized perforation styles to stimulate air flow and breathability in the foam. Our perforation options add a creative design aesthetic to finished components.

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Enhanced Heel Cushioning Graphic Right

Enhanced Heel Cushioning

Our heels hold a significant amount of weight and stress throughout a day of movement. DSC’s heel cushioning technology relieves tension and strain on the heel, supporting and cushioning the heel impact with DSC’s responsive foam technology.

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