Explore Our Foam Products

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A modern multi-layer material that can enhance a wide range of consumer products.

Consumer Goods Using DSC Composite Excel

DSC Composite is a multi-layer composite solution that utilizes DSC’s Dreamcell and/or Durapontex foams as its core technology. Our Composite material can serve as a premium material choice on a wide variety of consumer products.

Product Categories We Serve

Footwear Icon

Footwear

Bags Icon

Bags

Apparel Icon

Apparel

Sports Accessories Icon

Sports Accessories

Build A Better Shoe

DSC Composite material packages can be applied to a wide variety of shoe components to achieve the comfort, performance, and design aesthetic your brand desires.

Exploded diagram of a shoe

Customize Your Upper With DSC Composite

It’s the details that make your shoe unlike any other on the market. From the foam’s color and thickness, to its density and physical properties, we produce exactly to your specific design and performance needs.

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The Top Layer Fabric

Enjoy total design freedom. With over 100 fabric and color options to choose from, staying on trend or setting the trend is never an issue.

Core Foam Material: Flex or Aerflex

Choose between open-cell or closed-cell foam, with your desired density, thickness, and perforation style.

The Base Layer Fabric

Whether you like color consistency or contrast, choose your preferred base layer fabric to round out your design vision.

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Top & Base Layer

Custom textile options to fit your design.

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Core Foam Colors

15+ standard color options.

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Thickness

Ranging from 2mm - 8mm

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Perforations

20+ perforation pattern choices.

Technical Features

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Elastic Comfort

Delivering high recovery comfort which meets the needs of a wide variety of brand designs.

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Breathable

Customizable perforation patterns increase breathability while also providing a unique aesthetic.

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Moldable

Compression and Thermal molding capabilities are available on certain DSC Composite materials.

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3D Molding

Complex 3-dimensional components are available through DSC’s Patent Pending 3D molding technology.

DSC Composite Material

Dreamcell Aerflex

Open cell foam composite that offers superior breathable comfort. Its heat-resistant performance allows the material to be molded under high heat, enhancing your design while maintaining a sturdy structure.

  • Hardness: 10 Asker C
  • Application: Hot molding, 3D molding, No-sew, HF welding

Dreamcell R-Aerflex

Open cell foam composite with 15-20% recycled content added that provides a unique colorful look to build your product’s sustainable story. Its heat-resistant performance allows the material to be molded under high heat, enhancing your design while maintaining a sturdy structure.

Eco Icon Eco Content: 15-20%

  • Hardness: 10 Asker C
  • Application: Hot molding, 3D molding, No-sew, HF welding

Durapontex Flex

Lightweight closed cell foam composite that provides durable comfort. The material is designed to provide trusted production by absorbing impact when forces are applied to it.

  • Hardness: 12±3 / 18±3 Asker C
  • Application: Cold molding, Closed-loop manufacturing

Durapontex R-Flex

Lightweight closed cell foam composite with at least 15% recycled foam waste added that provides a colorful look to your product design. It provides durable comfort, and is highly adaptable and versatile.

Eco Icon Eco Content: 15-20%

  • Hardness: 15±3/ 25±3 Asker C
  • Application: Cold molding, Closed-loop manufacturing

*Eco content refers to recycled production waste, bio materials or a combination of the two.

Ask us about using DSC Composite for your next project.